Quality Management Certifications

Learning Objective

To gain knowledge about machine maintenance practices, tools and techniques resulting in enhanced machine reliability, high uptime and improved productivity.

Description

This course covers 15 core concepts. The concepts and their overview are listed below.

Topics

  • What is Maintenance?
  • History of Maintenance
  • Need for Maintenance in any Business
  • Application of Maintenance
  • Various Methods of Maintenance
  • Introduction to Autonomous Maintenance
  • Roles of Maintenance in improving OEE
  • ISO/TS 16949 Requirements in Maintenance Function
  • Maintenance as a Business
  • Applying the SIPOC Approach
  • Applying P-D-C-A Cycle
  • Core Maintenance Processes
  • Performance Monitoring Parameters
  • History of Spares Management
  • Difference Between Production Part and Spare Management
  • Importance of Spare Part Management
  • Different Models of Managing Spares in an Organization
  • Various Tools for Analysis of Spare Parts
  • Various Tools for Inventory Management
  • Application of 5S in Stores Management
  • Storage and Identification of Stores Management
  • Preservation of Spares
  • Material Safety Data Sheet
  • Installation Overview
  • Involvement of Manufacturing Engineering
  • Site Preparation
  • Receiving and Handling
  • Erection/Foundation of Machine
  • Introduction
  • Planning for Quick Recovery
  • Trouble Shooting
  • Important Documents
  • Special Cases
  • Introduction to Preventive Maintenance
  • Forced vs. Natural Deterioration
  • Cost-Benefit Analysis and Scope of Preventive Maintenance
  • Tools for Preventive Maintenance
  • Visual Management
  • Challenges in Implementing a Preventive Maintenance Program
  • Introduction to Predictive Maintenance
  • Need for Condition-based Approach
  • Fundamentals Behind Predictive Maintenance
  • Ultrasonic Technique for Predictive Maintenance
  • Vibration Analysis
  • Thermography
  • Tribology
  • Introduction
  • Failure Mode Effect Analysis
  • Application of FMEA to Proactive Maintenance
  • Root Cause Analysis
  • Techniques for Root Cause Analysis
  • Cost-Benefit Analysis for Proactive Maintenance
  • Introduction to Total Productive Maintenance (TPM)
  • Eight Key Strategies for TPM Development
  • Introduction to Autonomous Maintenance
  • Steps in Autonomous Maintenance
  • Introduction
  • Facilities Related to Electricity Supply
  • Facilities Related to Air Supply
  • Facilities Related to Water Supply
  • Facilities Related to Fuel Supply